the presetter and measuring machine for crankshaft cutters
Quick, convenient and precise presetting of crankshaft cutters and turn-broach tools - it's easy with the ZOLLER »gemini« presetter and measuring machine. The »gemini« is ergonomically designed, which allows operators to easily preset as well as automatically measure and check tools.
This means you will profit from top-quality products, increased productivity and seamless documentation.
The ZOLLER image processing »pilot« is unique due to:
Daily users of presetter and measuring machines appreciate such things as the single-hand operating device, membrane keyboard, spindle handwheel, swiveling operator controls, 180-degree access to the tools, control unit »cockpit« and many more.
All high precision components are bought from the best suppliers around the world. For highest precision, low maintenance costs and long service life of ZOLLER tool presetter and measuring machines.
Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, computer ventilation automatic monitoring and control of lighting as well as operating elements such as, for example, membrane keyboards are only some of the features which ensure operation under shop floor conditions.
All of the power-operated functions of the high-precision spindle are started by a light keystroke, which is simple, convenient and guarantees consistent precision.
Versatile adaptation to your production
High precision spindle with Autofocus/ROD for a fully automatic and user independent focussing and measuring, ROD encoder for display and evaluation of the rotary axis included.
Autofocus for automatic user-independent focussing of tool cutting edges. Fully-automatic reliable measuring of multi-insert cutting tools, automatic rotation e.g. for »cris« to fix the contour at spiral-fluted/multi-insert tools
Rotary encoder for helical pitch and pitch
5 axis CNC control unit as well as manual axis adjustment for fast samples
|Measuring range Z||150 mm|
|Measuring range X||500 mm|
By using adapters and tool posts the quoted measuring range may vary.
Prepared quickly and easily for any requirement
ZOLLER offers connections ot more than 100 different machine-readable output formats here. Manual entries are no longer necessary, since the data is directly available for the specific machine controller.
The following options are available for data output:
Measured tool data is printed onto a label used to identify the measured tool. Data can then be read out again with a scanner.
Alternatively, data can be stored on a cip in the tool holder with ZOLLER tool identification, then read later by the machine controller.
The most secure and most convenient data transmission option uses the DNC network. In this option, tool data is sent directly from the presetting and measuring machine to the machine controller.
Cutting edge inspection
Measuring mode »focus 360i«
Automatic cutting edge inspection »aec«
Work area protection cover
Automatic cutting edge cleaning
Color Laser Printer
Power-operated tool clamping
Control unit »cockpit«
Automatic axial run-out compensation