Product highlights

 

»roboSet/genius«

The solution for efficient quality control at high tool throughput

With »roboSet/genius«, even complex tool parameters can be processed in a fully automatic way. The automatic »roboSet« loading station loads the ZOLLER »genius« universal measuring machine around the clock all by itself. Predefined component and measuring program selection in the „Pallet management“ in »pilot 3.0« allows recording and logging more than 50 different measuring parameters with microprecision and without any operator intervention. Mechanical disconnection of the measuring machine from the loading station assures the highest standards of measuring accuracy. After completing the checking procedures, the faulty tools are already separated from the correct ones. Operation is of convincing simplicity: press the Start button of the »pilot« image processing software and automatic operation commences.

»roboSet/genius«

ZOLLER »pilot 3.0« image processing
 

»roboSet/genius«

Consistent use of brand name products
 

»roboSet/genius«

Robust and workshop-compatible
 

»roboSet/genius«

Flexible adaptation to your production
 

»roboSet/genius«

ZOLLER »ace« high-precision spindle
 

»roboSet/genius«

Production reliability
 

»roboSet/genius«

Fully automatic and optimum access to the »ace« spindle
 

»roboSet/genius«

Operator-independent and automatic loading
 

»roboSet/genius«

Autofocus and ROD encoder
 

»roboSet/genius«

CNC control of the universal measuring machine
 

»roboSet/genius«

CNC-driven incident light camera infinitely adjustable from 0° to 90°
 

»roboSet/genius«

Documentation
 

Important features:

 

Technical data

 

  »roboSet« loading station (standard values)
Range 920 mm
Positioning accuracy ± 0.03 mm
Maximum load 7 kg
Working surface 950 x 350 mm
Number of pallets 3
Depth approx. 1 m
Width approx. 1.5 m

 

  »genius« universal measuring machine
Measuring range Z 600 mm
Measuring range X 175 mm
Measuring range Y 100 mm
Diameter 340 mm
Snap gauge diameter 100 mm

Note:
The quoted measuring range may be reduced under circumstances when using adapters and tool posts.

Software

»pilot 3.0«

Equipped fast and easily for every requirement

  • For manually as well as fully automatically CNC-driven tool presetter and measuring machines with »roboSet«
  • For small as well as large production requirements
  • For convenient and fast presetting, measuring, inspection and management of cutting tools of all types
  • Data transfer via machine links and interfaces to third party systems
  • Modular design for maximum flexibility
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Equipment

Your added value

  • User-independent measuring of even complex tool geometries
  • One-hundred percent control and traceability of the measured results
  • Direct data transfer of more than 50 possible measuring parameters to the CNC/grinding machine
  • Enormous saving in time for tool measuring and inspection operations
  • State-of-the-art components provide maximum process reliability
     
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