ZOLLER measuring and inspection machine for the complete check of precision saw blades
The demands on precision and cost-efficiency are increasing continuously in the manufacturing and regrinding of precision saws. With »sawCheck«, ZOLLER offers a solution for the fully automated measuring of saw blades fully with high precision and independent of operators. During inspection, parameters such as tooth shape, pitch, concentricity, axial run-out under transmitted light and effective cutting angle, draft angle, tooth thickness, offset or wear under incident light (radial/axial) can be checked contactless and quickly.
As an option, a measuring sensor can be used to determine the run-out of the saw body and this can be taken into account when measuring the parameters. Alone the measuring and inspecting of your saw blades together with determining the wear prior to re-grinding, will let you benefit from a 20% increase in productivity in your manufacturing operations!
ZOLLER image processing
»pilot« is unique:
ZOLLER tool presetting and measuring machines excel through proven design elements such as one-hand operating handles, membrane keyboards, swiveling operating units, operating cockpit and much more.
All quality-relevant components are purchased from the best manufacturers on the world market and installed under meticulous inspection at ZOLLER. For maximum precision, low maintenance costs and a long service life of the ZOLLER tool presetting and measuring machines.
Robust design, maintenance-free drives and guide systems, encapsulated measuring systems, computer ventilation, automatic lighting monitoring and control as well as operating elements such as a membrane keyboard, are just some of the numerous features which ensure workshop-compatible use..
Depending on your requirements this ZOLLER measuring and inspection machine can be installed with the »pilot« software, additional software modules and accessories - customized for your production!
Autofocus with hollow shaft encoder for automatic, operator-independent focusing of multi-insert cutting tools including a spindle brake
Precision camera swiveling device for axial and radial measurement under incident light
Measuring sensor for run-out compensation of the saw body, from D300 mm
For safety-conform design according to the European machine directive 2006/42/EEC
|Travel range Z-axis||450 mm|
|Travel range X-axis||200 mm|
|Measurable diameter under transmitted light||300-800 mm|
|Measurable diameter under incident light||+90°= 300-800 mm; 0° and -90°= 200-800 mm|
|Maximum tool width in Z-direction||30 mm|
|Maximum tool weight||50 kg|
|Measuring sensor||Run-out measurement|
The quoted measuring range may under circumstances be reduced when using adapters and tool posts.
Prepared quickly and easily for any requirement
ZOLLER offers connections ot more than 100 different machine-readable output formats here. Manual entries are no longer necessary, since the data is directly available for the specific machine controller.
The following options are available for data output:
Measured tool data is printed onto a label used to identify the measured tool. Data can then be read out again with a scanner.
Alternatively, data can be stored on a cip in the tool holder with ZOLLER tool identification, then read later by the machine controller.
The most secure and most convenient data transmission option uses the DNC network. In this option, tool data is sent directly from the presetting and measuring machine to the machine controller.