ZOLLER »genius« and »caz« in daily use
the universal measuring machine
ZOLLER »genius 3« is the universal measuring machine for metal cutting tools. From rapid testing of individual criteria to complete, fully automatic, operator-independent checks your tools are checked quickly, simply and extremely precisely. The measurement results are documented in detail and can be transferred to the grinding machines at the push of a button.
Therewith the »genius« saves you valuable time during work preparation and programming, prevents troublesome rework and customer complaints and ensures quality results that convince both you and your customers.
The ZOLLER image processing »pilot« is unique due to:
Daily users of presetter and measuring machines appreciate such things as the single-hand operating device, membrane keyboard, spindle handwheel, swiveling operator controls, 180-degree access to the tools, control unit »cockpit« and many more.
All high precision components are bought from the best suppliers around the world. For highest precision, low maintenance costs and long service life of ZOLLER tool presetter and measuring machines.
Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, computer ventilation automatic monitoring and control of lighting as well as operating elements such as, for example, membrane keyboards are only some of the features which ensure operation under shop floor conditions.
All of the power-operated functions of the high-precision spindle are started by a light keystroke, which is simple, convenient and guarantees consistent precision.
Depending on your reqirements this ZOLLER series can be equipped with the software »pilot«, plus additional software modules, various measuring ranges and options - custom-made for your production!
With the ZOLLER »ace« spindle the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing: absolutely free of play and with guaranteed changeover precision of 0.001 mm.
5-axis CNC control unit and manual axis adjustment for quick spot checks
CNC-controlled, ability to pivot and backlash-free indexed camera for radial and axial measurements between 0° and 90°
|Measuring range Z||600 mm|
|Measuring range X||175 mm|
|Measuring range Y||100 mm|
|Snap gauge Ø||100 mm|
By using adapters and tool posts the quoted measuring range may vary.
Prepared quickly and easily for any requirement
ZOLLER offers connections ot more than 100 different machine-readable output formats here. Manual entries are no longer necessary, since the data is directly available for the specific machine controller.
The following options are available for data output:
Measured tool data is printed onto a label used to identify the measured tool. Data can then be read out again with a scanner.
Alternatively, data can be stored on a cip in the tool holder with ZOLLER tool identification, then read later by the machine controller.
The most secure and most convenient data transmission option uses the DNC network. In this option, tool data is sent directly from the presetting and measuring machine to the machine controller.
Color Laser Printer
Collet chuck holder/turret
Wooden storage shelf
Control unit »cockpit«
CNC-controlled swivable camera - 0°
CNC-controlled swivable camera - 45°
CNC-controlled swivable camera - 90°
ZOLLER interfaces - form tools/development
ZOLLER interfaces - »caz« for tool manufacturers
ZOLLER interfaces - making new tools